Fully automatic CCD lithium sulfur die cutting machine

1. This machine is used for the die-cutting process of positive and negative electrodes of square lithium-ion batteries, and uses automatic die-cutting and forming electrodes for lithium-sulfur batteries2. The electrode coil is manually installed on the air expansion shaft of the equipment, and the equipment automatically unwinds. The correction mechanism automatically corrects the unwinding of the electrode, and controls the tension of the electrode through the tension control system. After the electrode is corrected twice, the feeding mechanism pulls the electrode to the punching station, automatically die-cuts and forms the pole ear, and then passes the CCD to detect the electrode. The feeding mechanism continues to pull to the cutting station. The CCD detection mechanism detects and distinguishes the size of the electrode one by one. Defective products are automatically removed to the waste box, and qualified products are collected in the finished product box. When the box is full, it automatically flows into the conveyor line, and the empty box is automatically transported to the receiving station

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Equipment Overview

1. This machine is used for the die-cutting process of positive and negative electrodes of square lithium-ion batteries, and uses automatic die-cutting and forming electrodes for lithium-sulfur batteries

2. The electrode coil is manually installed on the air expansion shaft of the equipment, and the equipment automatically unwinds. The correction mechanism automatically corrects the unwinding of the electrode, and controls the tension of the electrode through the tension control system. After the electrode is corrected twice, the feeding mechanism pulls the electrode to the punching station, automatically die-cuts and forms the pole ear, and then passes the CCD to detect the electrode. The feeding mechanism continues to pull to the cutting station. The CCD detection mechanism detects and distinguishes the size of the electrode one by one. Defective products are automatically removed to the waste box, and qualified products are collected in the finished product box. When the box is full, it automatically flows into the conveyor line, and the empty box is automatically transported to the receiving station

Equipment Features

1. The electrode is formed by lithium-sulfur mold, and the mold size is made according to the process to avoid puncturing the diaphragm battery cell short circuit

2. Rolling and unwinding mechanism

3. The electrode has unwinding correction to effectively ensure the forming accuracy of the electrode.

4. The punch is evenly distributed with press plates around it, and is guided by many precision guide pillars to effectively control the powder loss at the edge of the electrode cut

5. Optional CCD can be used to detect the size of the electrode, automatically remove defective electrodes, and improve product yield

name

parameter

Remark

CCD false detection rate

≤0.5%


CCD Missed Detection Rate

0


CCD size detection accuracy

±0.1mm


Lithium Foil Mold

custom made


Material box receiving accuracy

±0.5mm


Coil diameter

≤φ300(mm)


Roll inner diameter

φ76.2 (3 inches)


Material width

120~300(mm)


Foil Width

15~25(mm)


Foil thickness

10~25(um)(positive electrode)

6~15(um)(negative electrode)


Pole piece thickness

100~300(um)(positive electrode)

80~150(um)(negative electrode)


Pole winding error

±2(mm)


Pole piece serpentine bending error

2(mm/m)


Height difference of pole piece wave edge

2(mm)


Correction stroke

±30mm


Correction accuracy

±0.15mm.


Production efficiency/min

Speed ≥15-20 pieces


Ambient temperature

5~35℃


Relative humidity

5-55% HR


Air/Dust

Contains no salty, toxic or corrosive gases; should be free of conductive dust


Magnetic Field and Vibration

There should be no magnetic field that affects the device; there should be no impact or noticeable vibration


Material system

Pole sheet coil, single-side tab


Compressed air

0.5~0.7Mpa (5~7kgf/cm²), dosage 200L/min


power supply

Three-phase AC380V, 50HZ


power

25KW


Dimensions

≈L3020*W2830 *H2830mm

The size is subject to the final design

Weight/load capacity

About 4500Kg; > 650Kg/ M²



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