High speed rounded corner metal die cutting machine

1. This machine is used for the die-cutting process of positive and negative electrodes of square lithium-ion batteries. It uses hardware molds to automatically punch and form electrodes.2. Manually install the electrode coil on the air expansion shaft of the equipment, the equipment automatically unwinds, and the correction mechanism automatically corrects the unwinding of the electrode, and controls the tension of the electrode through the tension control system. After the electrode is corrected twice, the feeding mechanism pulls the electrode to the punching station, and the hardware mold automatically forms the pole ear. The CCD detects the appearance of the front and back of the electrode. The feeding mechanism continues to pull to the cutting station, and the cutting mold automatically cuts the electrode and forms the fillet. The electrode is sent to the vacuum conveyor belt, and the upper and lower surfaces of the electrode are dusted. The CCD detection mechanism detects and distinguishes the size of the electrode one by one. Defective products are automatically removed to the waste box, and qualified products are collected in the finished product box. When the box is full, it is manually taken out.

17 people are viewing this right now

Equipment Overview

1. This machine is used for the die-cutting process of positive and negative electrodes of square lithium-ion batteries. It uses hardware molds to automatically punch and form electrodes.

2. Manually install the electrode coil on the air expansion shaft of the equipment, the equipment automatically unwinds, and the correction mechanism automatically corrects the unwinding of the electrode, and controls the tension of the electrode through the tension control system. After the electrode is corrected twice, the feeding mechanism pulls the electrode to the punching station, and the hardware mold automatically forms the pole ear. The CCD detects the appearance of the front and back of the electrode. The feeding mechanism continues to pull to the cutting station, and the cutting mold automatically cuts the electrode and forms the fillet. The electrode is sent to the vacuum conveyor belt, and the upper and lower surfaces of the electrode are dusted. The CCD detection mechanism detects and distinguishes the size of the electrode one by one. Defective products are automatically removed to the waste box, and qualified products are collected in the finished product box. When the box is full, it is manually taken out.

Equipment features

1. The pole piece is formed by a mold

2. The unwinding mechanism can realize manual and fast roll change to improve efficiency

3. The pole piece is adjusted by the unwinding correction and process correction system before die cutting to effectively ensure the accuracy of pole piece forming

4. The materials of the punch and die are imported tungsten steel, processed by JG coordinate grinder, the mold has high precision and good finish, and the burr on the edge of the pole piece is small and not easy to fall off

5. The punch is evenly distributed with pressure plates around it, and it is guided by many precision guide pillars to effectively control the powder falling on the edge of the pole piece cut.

6. Material box collection, manual unloading

project

parameter

Remark

Punch cutter type

Hardware die

Each machine is equipped with only one set of molds. If there are multiple models, customers need to purchase additional ones.

Pulling accuracy

±0.1mm


Correction accuracy

≤±0.2mm


Correction stroke

±30mm


Production efficiency

Speed ≥100ppm

Line speed ≤30m/min

Pole piece size accuracy

±0.10mm


Mold life

Used ≥ 1 million times after each mold repair

Mold repair times ≥ 15 times


Cutter life

Used ≥ 1 million times after each mold repair

Mold repair times ≥ 15 times


Dust removal effect

No foreign matter > 20μm,

No scratches or damage

Material box receiving accuracy

±0.5mm


Ambient temperature

5~35℃


Relative humidity

5-55% HR


Equipment noise

≤75 db (1M away from the machine)


color

Standard warm gray 1C,

If the customer requires, color cards are required

Compressed air

0.5~0.7Mpa (5~7kgf/cm²)

Dosage: 800L/min

power supply

Three-phase AC380V /50Hz


Voltage fluctuations

±10%


power

30KW


Dimensions

L6630x W1060 x H2270mm

Dimensions including dust cabinet

Equipment weight

About 5T



You May Also Like

Automactic electrode punching machine (with cuttin

Fully automatic CCD lithium sulfur die cutting machine

Transfer/ slot die coating machine

Slot Die Coating Machine GN-360S

Automactic electrode punching machine (with cuttin

automatic electrode die cutting machine

Vacuum oven ( stroage electrode)

Vacuum drying oven

Transfer/ slot die coating machine

Automatic Slot Die Coating Machine

Transfer/ slot die coating machine

Automatic Intermittent coating machine